
The
delivery of a product or service to a customer is a complex process
encompassing many different interrelated facilities, processes, and
activities. First,
demand for a product or service is forecast, and plans and schedules
are made to meet demand within a time frame.
The product or service can require multiple suppliers who
prepare and then ship parts and materials to manufacturing or
service sites. Finally,
these products are shipped to external or internal customers.
However, this may not be the final step at all as these
customers may transform the product or service further and ship it
on to their customers. All
of this is part of the supply chain; that is, the flow of goods and
services from the materials stage to the end user.
What
makes this process so complicated, and the management of the supply
chain so complex, is the uncertainty all along the supply chain at
every stage. Uncertainty
in the form of wrong forecasts, late deliveries, poor-quality
materials or parts, machine breakdowns in the manufacturing
process, canceled orders, erroneous information, slow
information, transportation breakdowns, and the like cause
“breaks” in the supply chain that can result in poor customer
service; that is, not having the product or service available to
customers when and where they want it.
Companies
cope with this uncertainty with their own form of “insurance”,
inventory. All
companies carry inventory to minimize the negative effects of
uncertainty and to keep the productive process flowing smoothly from
suppliers to the customer. However,
inventory is very costly so companies – both suppliers and their
customers – would like to minimize it.
Thus, one important objective of supply chain management is
to coordinate all the different activities, or “links” of the
chain, so that goods can move smoothly and on time from suppliers to
customers to distribution to suppliers to customers, while keeping
inventories low and costs down.
Effective
supply chain management requires that suppliers and customers work
together in a coordinated manner by sharing and communicating
information by talking to one another.
It is the rapid flow of information among customers,
suppliers, distribution centers, and transportation systems that has
enabled some companies to develop very efficient supply chains.
Suppliers and customers must also have the same goals; that
is, that they be on the same page.
Suppliers and customers need to be able to trust each other:
Customers need to be able to count on the quality and timeliness of
the products and services of the suppliers.
Further,
suppliers and customers must participate together in the design of
the supply chain to achieve their shared goals and to facilitate
communication and the flow of information.
Some companies attempt to gain control of their supply chains
by vertically integrating – by owning and controlling all the
different components along with supply chain from materials and
parts procurement to delivery of the final product and customer
service.
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